1. Pre-Assembly Preparation:
Inspect for surface defects (scratches, plating damage, deformation) and ensure male/female size matching.
Verify pin/socket size matches the connector housing hole to avoid assembly issues.
Prepare tools: precision crimping tool, low-temperature solder (≤260℃), anti-static gloves, cleaning cloth.
2.Crimping (Recommended):
Strip wire insulation (2~3mm) without damaging conductors.
Insert stripped wire into the hollow female socket, aligning with the side hole.
Use a precision crimping tool to compress the socket, ensuring a tight bond (avoid over-crimping).
3.Soldering (Optional):
Insert stripped wire into the socket’s side hole.
Use low-temperature solder (≤260℃) to secure the connection; wipe residual flux after soldering.
4.Assembly into Connector Housing:
Align the pin/socket’s step section with the housing groove.
Gently press until it locks into place (listen for a “click”)—do not use excessive force.
5.Mating & Disconnection:
Mating: Align male pin with female socket, insert smoothly for full contact.
Disconnection: Pull straight back—avoid side stress to prevent pin bending.
6.Storage & Maintenance:
Store in dry, dust-free environment; avoid corrosive gases/acids.
Regularly inspect for plating damage or loose connections; replace defective parts promptly.
7.Safety Precautions:
Wear anti-static gloves to prevent ESD damage to sensitive components.
Do not exceed rated current/voltage to avoid overheating or failure.
Keep away from children; avoid ingestion or improper handling.
| Parameter | Specification |
| Base Material | Copper alloy (brass/phosphor bronze), customizable |
| Surface Treatment | Gold plating (Au), 0.2~1.0μm (customizable); anti-oxidation, corrosion-resistant |
| Pin Diameter | 1.0~2.5mm (customizable, matching connector hole size) |
| Total Length | 15~40mm (customizable for connector assembly) |
| Dimensional Tolerance | ±0.01mm (ensures consistent assembly fit) |
| Rated Current | 3~15A (depends on pin diameter) |
| Rated Voltage | 30~500V AC/DC |
| Operating Temperature | -40℃ ~ +125℃ |
| Mating Cycles | ≥10,000 times |
| Customization | Pin diameter, length, gold plating thickness, socket size |
